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, DECEMBER 2012, 63, 6, 503—512 doi: 10.2478/v10096-012-0039-x
Stability of kaolin sand from the Vyšný Petrovec deposit
(south Slovakia) in an acid environment
MARTIN PENTRÁK
1
, JANA MADEJOVÁ
1
, SLÁVKA ANDREJKOVIČOVÁ
1
, PETER UHLÍK
2
and
PETER KOMADEL
1
1
Institute of Inorganic Chemistry, Slovak Academy of Sciences, SK-845 36 Bratislava, Slovak Republic; martin.pentrak@savba.sk
2
Department of Geology of Mineral Deposits, Comenius University, Mlynská dolina G, SK-842 15 Bratislava, Slovak Republic
(Manuscript received October 27, 2011; accepted in revised form June 13, 2012)
Abstract: Comprehensive characterization of kaolin sand from the Vyšný Petrovec (VP) deposit in Slovakia by a
variety of experimental methods was performed. The quantitative XRD analysis (RockJock software) revealed that the
acid-untreated sample contained mainly kaolinite ( ~ 60 wt. %), a considerable amount of dioctahedral micas ( ~ 32 wt. %)
and quartz ( ~ 7 wt. %). The Hinckley index (HI) and Aparicio-Galán-Ferrel index (AGFI) calculated from the 02l and
11l reflections showed medium-defect kaolinite to be present in the VP kaolin. The influence of the mineral composi-
tion of VP kaolin on its stability in 6 mol · dm
—3
HCl at 95 °C was investigated. The solid reaction products were exam-
ined by chemical analysis; XRD and infrared spectroscopy in both middle (MIR) and near (NIR) regions. Considerably
higher dissolution rate of Fe compared to Al indicated that Fe was bounded in a readily soluble phase rather than in
kaolinite. While the MIR spectra confirmed the gradual release of the central atoms from the clay minerals layers and
creation of amorphous silica upon acid treatment, the NIR spectra revealed the formation of Si-OH groups in the solid
reaction product. Relatively high dissolution rate of VP kaolin resulted from the presence of small-grains of medium-
defect kaolinite and clay admixtures in VP kaolin sand.
Key words: acid treatment, thermal analysis, SEM, XRD analysis, FTIR spectroscopy, kaolinite.
Introduction
Kaolins are raw materials extensively used in a wide variety
of industrial applications. The main constituent of kaolins is
the clay mineral kaolinite with specific properties and struc-
ture determining its use for technological utilization of
whole kaolin ore (He et al. 2011; Ma 2011; Moussi et al.
2011; Yanik 2011), for example, in ceramic production, as
fillers for plastics and rubber (Lagaly 1999), but the largest
amounts of processed kaolins, more than 60 % of the word
production, are used in the paper industry as fillers within the
network of cellulose fibres and as coating particles (Harvey &
Lagaly 2006; Murray 2007). The next utilization of kaolinite
is in preparation of nanotubes (Matusik et al. 2009, 2011)
and zeolites (Novembre et al. 2011). In contrast to smectites,
2 : 1 clay minerals with substantial isomorphous substitution
in the layers, kaolinites are 1 : 1 clay minerals with layers
composed of one tetrahedral and one dioctahedral sheet
(Brindley & Robinson 1946; Giese 1988; Murray et al. 1993)
in which isomorphous substitutions of central atoms are rare
(Evans & Guggenheim 1988). However, a small amount of
octahedral iron in natural kaolinites was reported (e.g.
Meads & Malden 1975; Mestdagh et al. 1980; Petit et al.
1999). Particle shape of kaolinite is regular and pseudo-
hexagonal. One of substantial parameters affecting the utili-
zation of kaolins is the “crystallinity” or degree of structural
ordering of kaolinite (Plançon & Tchoubar 1977a,b; Plançon
et al. 1988, 1989; Bookin et al. 1989). The level of kaolinite
ordering is usually expressed by indices calculated from
their X-ray diffraction patterns (Hinckley 1963; Plançon &
Zacharie 1990; Aparicio et al. 2006).
The mean crystallite thickness of kaolinites, analysed by
Bertaut-Warren-Averbach (BWA) technique, is also a signif-
icant parameter for description of the “crystallinity” of kao-
linite minerals (Šucha et al. 1999). Another factor is the
purity of the kaolin ore since raw kaolin may contain admix-
tures, typically quartz, micas or mixed-layer clay minerals,
notably illite-smectite or Fe oxides and oxyhydroxides.
Acidification of the clays
Acid solutions (e.g. acid mine drainage water or acid
rain) occurring in natural environment can modify proper-
ties of the clays and thus also their application (Dubíková
et al. 2002; Egiebor & Oni 2007). Acidity is an important
factor affecting the formation of clays (e.g. Sillitoe 2010;
Kadir et al. 2011; Premović et al. 2012) and weathering
pathways controlling processes of clay-mineral formation
in acidic soils (Uzarowicz et al. 2011). Many studies were
devoted to acid treatment of bentonites or smectites (Fijał
et al. 1975; Číčel & Novák 1976; Stoch et al. 1977; Novák
& Číčel 1978; Komadel et al. 1993, 1996; Tkáč et al.
1994; Breen et al. 1997; Madejová et al. 1998; Rožić et
al. 2010, 2011; Sciascia et al. 2011), illites, micas or kao-
linites (Bahranowski et al. 1993; Ganor et al. 1995; Kali-
nowski & Schweda 1996; Dubíková et al. 2002; Hradil et
al. 2002; Jozefaciuk & Bowanko 2002; Pentrák et al. 2009,
2010; Nguetnkam et al. 2011; Valášková et al. 2011;
Worasith et al. 2011). Acid attack on clay minerals causes
very fast exchange of hydrated exchangeable cations mainly
in smectites, typically Ca
2+
, Na
+
, Mg
2+
and K
+
, with H
+
ions,
which attack structural OH groups simultaneously with
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depopulation of the octahedral Al, Fe and Mg from the
structure. The presence of Mg and Fe (isomorphous substi-
tutions for Al) in octahedral sheets leads to enhancement of
the clay mineral dissolution due to higher negative layer
charge density (Pentrák et al. 2012). The tetrahedra are re-
arranged from layered into three-dimensional adjustment.
The protonated amorphous silica phase is the final reaction
product (Tkáč et al. 1994; Madejová et al. 1998). The
leaching effect of the acids on the clay minerals depends on
temperature, time, type and concentration of used acid, clay/
acid ratio and stirring of the reaction mixture. Solubility of
the clay minerals in acids is also affected by type of clay
minerals where chemical composition and swelling ability
play important roles (Gates et al. 2002; Komadel 2003;
Pentrák et al. 2010).
Origin of the sample
Kaolins occur in several different types of deposit in Slo-
vakia. They were formed on weathering crusts of metamor-
phites and granitoids and rarely also on neovolcanites. The
main period of kaolinization was from Badenian to Pontian
(Kraus & Hano 1976; Kraus & Horváth 1978; Kraus 1989;
Novotná et al. 1993; Madejová et al. 1997). Paleoclimatic
development in this time span, in comparison to the older
stage in the Paleogene, was less favourable and proceeded
under lower average temperature and humidity (Kováč et al.
2006). Consequently, the process of chemical weathering
showed lower intensity. Paleoenvironmental changes in the
Central-Carpathian Paleogene Basin have been discussed re-
cently in detail (Soták 2011). However, according to paleo-
vegetation cover, a subtropical climate with gradual transition
to warm temperate climatic conditions is still expected dur-
ing the Miocene in the Central Parathethys (Kováčová et al.
2011).
The Vyšný Petrovec deposit is situated in a 10 km long and
up to 1.5 km wide belt of kaolin sands with the greatest thick-
ness of 80 m in the NW part of the Lučenská kotlina Depres-
sion (Hano 1973). It represents a redeposited kaolin crust of
Horná Prievrana weathering type, situated just 3 km to the
west-south west from the parent deposit (Fig. 1). Kaolin
sands form an overburden of kaolinized sericitic-chloritic
and sericitic-graphitic phyllites of Gemericum and it overlies
sediments of the Poltár Formation (Kraus & Hano 1976).
Two distinct technological types of different mineralogical
composition occur in both the primary kaolin of Horná
Prievrana and the secondary sedimentary kaolin from Vyšný
Petrovec (Kraus 1989). The first type, found only occasionally
in the lower part of the deposit, consists of kaolinite, bram-
malite (Na-interlayer-deficient dioctahedral mica), illite and
muscovite. The presence of brammalite indicates kaoliniza-
tion on metarhyolites of Paleozoic age with a very high con-
tent of albite. The second type, a product of weathering of
sericite-chlorite phyllites, is remarkably dominant. It comprises
kaolinite, illite and muscovite, while brammalite and albite are
absent. Kaolin from the Vyšný Petrovec deposit is considered
to be the most promising source of domestic raw material for
Fig. 1. Location of Vyšný Petrovec (A) and Horná Prievrana (B) deposits on the simplified geological
map from Vass et al. 1992. 1 – Quaternary; 2 – Poltár Formation (Pont): variegated clays, sands and
gravels; 3 – Gemericum: Dobšiná Group (Visean—Namurian A): phyllites with metasandstones, ser-
pentinites; 4 – Veporicum: metamorphosed quartzy sandstones, sandstones, phyllites and interme-
diate to basic volcanoclastics; 5 – thrust lines.
the Slovak ceramic and glass in-
dustry. Presence of both kaolin
types, the weathering and sedi-
mentary, confirms that the most
extensive kaolin weathering of
the Western Carpathians took
place in SW part of the Vepori-
cum and Gemericum (Kraus
1989). New potential applica-
tion of kaolin from the Vyšný
Petrovec deposit as metakaolin
was reported recently. Metakao-
lin is a reactive aluminosilicate
pozzolan obtained by thermal
treatment of kaolin (at about
650 °C) and by grinding it to a
high fineness. The use of me-
takaolin as a partial replacement
for Portland cement clinker
helps to obtain more eco-effi-
cient cements (Krajčí et al.
2007; Janotka et al. 2010). The
production of VP kaolin sand
was about 20—30 kt per year.
However, its production has
been interrupted since 2009
(Baláž & Kúšik 2010) for eco-
nomic reasons. The deposit is
very heterogeneous, predomi-
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nantly from the grain size point of view, and the production of
raw material is connected with increased costs.
Kaolins KGa-1 (well-ordered) and KGa-2 (less-ordered)
are the samples available from the Source Clays Repository
of the Clay Minerals Society, used as reference materials
over the years (Van Olphen & Fripiat 1979). An extensive
amount of data is available in literature on these materials.
This study reports the stability of Vyšný Petrovec kaolin
consisting of various minerals (kaolinites, micas, quartz, etc.)
in HCl and the influence of components on its dissolution rate.
Materials and methods
Materials
The kaolin sand from Vyšný Petrovec (VP) (Slovakia) was
studied. The sample was collected from a homogenized re-
pository of mined kaolin sands that was situated directly in
the deposit. To obtain the fine fraction of VP, 1 kg of the raw
material was suspended in distilled water and treated with
1 mol · dm
—3
CaCl
2
solution. After the sedimentation (using
Stokes’law) the < 45 µm fraction was collected, washed free
of excess ions, air-dried at 60 °C and ground to pass a
0.2 mm sieve. Its chemical and mineralogical compositions
are reported in Table 1 and Table 2, respectively.
Table 1: Chemical composition of < 45 µm fraction of VP kaolin
(in mass %) determined after drying at 105 °C.
Sample SiO
2
Al
2
O
3
Fe
2
O
3
CaO MgO Na
2
O K
2
O TiO
2
H
2
O Total
VP
50.20 32.47 1.61 0.22 0.44 0.06 1.93 1.33 9.98 98.24
dard minerals (the calculated pattern) to the measured pat-
tern by varying fraction of each mineral standard pattern, us-
ing the Solver function Microsoft Excel to minimize a
degree of fit parameter between the calculated and measured
pattern. Samples for analysis were prepared by adding
0.111 g ZnO (internal standard) to 1.000 g sample. The mix-
ture was ground in a McCrone mill for 5 min with 4 ml of
methanol then dried and sieved (Eberl 2003).
XRD profiles of 001 basal plane reflections of illite and
kaolinite were selected for crystallite size determination of
acid-untreated and treated samples. Selected peaks were fitted
by pseudo-Voight function. This function is an analytical ap-
proximation of the Voigt function which in turn is the convo-
lution product of a Gaussian and a Lorentzian function with
the mixing factors h = 1 and h = 0, respectively. It provides re-
finement stability and the possibility of a crude physical inter-
pretation of mixing factors h. The simple Scherrer equation, as
integral breadth method was utilized for crystallite size deter-
mination by software Topas V2.0 (Bruker AXS, 2000). Val-
ues of reliability for profile fitting (Rwp) were always < 4 %.
Infrared spectroscopy. Fourier transform infrared (FTIR)
spectra in the middle IR (MIR) region (4000—400 cm
—1
) were
obtained using a Nicolet 6700 spectrometer and KBr pressed-
disc technique (0.5 mg of sample and 200 mg of KBr). The
discs were heated in a furnace overnight at 150 °C to mini-
mize the water adsorbed on sample and KBr. For the near IR
(NIR) region (12000—4000 cm
—1
) neat samples were measured
by a Smart Diffuse Reflectance (DRIFT) accessory from Ther-
mo Scientific. 128 scans with resolution of 4 cm
—1
were recor-
ded for each sample. Spectra manipulations were performed
using the Thermo Scientific OMNIC 8.0 software package.
Atomic emission spectroscopy (AES). The amounts of Al,
Fe and Si leached from the samples upon the acid treatment
were calculated from the data obtained on a Varian Vista-
MPX optical emission spectrometer with inductively cou-
pled plasma (ICP—OES) equipped with a 40 MHz air-cooled
free running RF generation system, power (kW) 1.3 kW,
plasma flow rate 1.5 dm
3
· min
—1
and the nebulizer flow rate
0.7 dm
3
· min
—1
.
Scanning electron microscopy (SEM). The morphology of
the kaolin sand sample was displayed by an Electron micro-
scope SEM LEO 1450VP with resolution of 3.5 nm, acceler-
ating voltage of 30 kV, current probe of 20 pA and working
distance of 8 mm.
Thermal analysis (TA). Differential thermal analysis (DTA)
and thermogravimetric (TG) curves were obtained simulta-
neously using a TA Instruments SDT 2960 apparatus, sample
mass of 25 mg, platinum crucible, heating rate of 10 °C · min
—1
in air flow, temperature range 20—1100 °C and reference ma-
terial Al
2
O
3
.
Results and discussion
Characterization of the acid-untreated < 45 µm fraction of
the VP kaolin sample
XRD analysis. XRD powder pattern analysis was used to de-
termine the mineral composition of the acid-untreated sample.
Methods
Acid treatments were performed at 95 °C for 4, 8, 12, 18
and 36 hours. 2.5 g of the < 45 µm sample were mixed with
0.250 dm
3
of 6 mol · dm
—3
HCl. This high concentration of
acid, similarly as in Pentrák et al. (2009, 2010), was chosen to
achieve faster structural changes of the clays than in the natu-
ral environment with weaker reaction conditions (Lintnerová
et al. 1999; Dubíková et al. 2002). The suspensions were
heated in 0.5 dm
3
glass flasks with laps under reflux. The
mixtures were stirred every hour. The filtrate and wash super-
natant solutions were analysed for Al, Fe and Si by atomic
emission spectroscopy, yielding the amounts of the elements
dissolved. Dissolution curves were constructed by plotting
the undissolved fraction of the respective cation versus time
(Komadel et al. 1996).
Powder X-ray diffraction. XRD profiles of pressed powder
samples were collected on a BRUKER D8 Advance diffracto-
meter equipped with CuK (
1
= 1.54060 Å) radiation and a
BRUKER LynxEye detector. The records were collected in
the 2-theta range from 2.5° to 65°, using step of 0.01° 2 ,
and counting time of 3 s per step.
Quantitative analysis of the acid untreated sample was per-
formed applying the RockJock program (Eberl 2003). The
program fits the sum of stored XRD patterns of pure stan-
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Besides a kaolinite and mica type minerals, including a
muscovite and an illite, the < 45 µm fraction of the VP sample
also contains non-clay admixtures such as quartz (3.34 Å) and
probably also a siderite and a rutile (Fig. 2). The mineral com-
position of the sample reveals that it belongs to the second
type of kaolin occurring in the Vyšný Petrovec deposit. The
results from quantitative RockJock analysis of the acid-un-
treated sample are presented in Table 2.
The structural ordering of kaolinite was determined by
Hinckley index (HI) and Aparicio-Galán-Ferrel index (AGFI)
described by Hinckley (1963) and Aparicio et al. (2006), re-
spectively. While HI needs performance of decomposition of
overlapped diffractions between 20° and 23° 2 to the distin-
guished peaks, AGFI requires only simple weighting peak in-
tensity ratios of the 020, 110, and 111 diffractions. Moreover,
the HI is influenced by the presence of quartz, feldspar, Fe-hy-
droxide gels, illite, smectite and halloysite, while the AGFI is
less affected by the admixtures including X-ray amorphous
phases (Aparicio et al. 1999; Galán et al. 2006). The calculated
HI value of 0.63 for VP shows the presence of a medium defect
kaolinite. The AGFI value of 1.3 also classifies this kaolinite to
the medium defect kaolinite group (Aparicio et al. 2006).
Scanning electron microscopy. Figure 3 shows sharp edges
of pseudohexagonal isolated particles of kaolinite with maxi-
mum dimensions of ~1 µm.
These kaolinite grains are small compared to those in well-
ordered kaolinites KGa-1 and KGa-1b from Washington
County, Georgia. Pruett & Webb (1993) estimated that 58 %
of KGa-1b particles were smaller than 2 µm and 32 % were
< 0.5 µm, whereas in KGa-1 it was about 47 and 21 %, re-
Fig. 2. XRD pattern of VP acid-untreated sample (CuK radiation).
VP
(mass %)
Kaolinite
60
Dioctahedral micas
32
Quartz
7
Siderite, Rutile
<2
Table 2: Results of quantitative XRD analysis (RockJock) of
< 45 µm fraction of VP kaolin.
Fig. 3. SEM image of pseudohexagonal kaolinite particles in VP
sample.
Fig. 4. SEM images of irregular quartz grains in VP sample.
Fig. 5. SEM image of mica aggregates in VP sample.
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spectively. Clearly identifiable irregular quartz grains had
larger sizes of ~ 210 µm (Fig. 4).
Mica grains represented platy aggregates (Fig. 5). In com-
parison to quartz, the aggregates are of smaller average size
( ~ 70 µm).
Thermal analysis. Dehydration, dehydroxylation and re-
crystallization steps were found by thermal analysis of the
acid-untreated sample. The TG curve shows two steps of
mass loss from 20 up to 1000 °C (Fig. 6). The first step be-
tween room temperature and 200 °C represents 2 % mass re-
duction of water molecules from the surface. The second
mass decrease of about 10 % occurring between 350 and
900 °C reflects dehydroxylation processes of kaolinite and
mica type minerals. Due to very close dehydroxylation tem-
peratures of these minerals (Bish & Duffy 1990) only one
minimum at 497 °C related to metakaolinite formation was
observed on the DTA curve (Siddique & Klaus 2009). The
small exothermic peak at 986 °C corresponds to the forma-
Fig. 7. MIR (b and c) and NIR (a) spectra of VP kaolin.
Fig. 6. TG and DTA experimental curves for VP sample.
tained by IR spectroscopy in both MIR and NIR regions. Four
resolved bands are observed in the OH stretching region
(Fig. 7b). The band at 3697 cm
—1
belongs to inner surface
AlAlOH groups and vibration at 3621 cm
—1
is attributed to in-
ner AlAlOH groups. Two bands at 3670 and 3653 cm
—1
are
usually resolved only in the spectra of well-ordered kaolinites,
disordered kaolinites show a single complex band near
3650 cm
—1
(Farmer 1974; Madejová et al. 2002). Less clear
resolution and lower intensity of the 3670 cm
—1
band in the
VP spectrum than in the spectrum of a well-ordered KGa-1b
(Madejová & Komadel 2001) also indicates only medium-or-
dering of the kaolinite in the VP sample. The absence of the
AlFeOH band near 3598 cm
—1
implies that iron determined
by chemical analysis of VP kaolin is not bound in the kaolin-
ite’s octahedral sheets (Petit et al. 1999). The absorption
bands at 936 and 916 cm
—1
correspond to bending vibration
of inner-surface and inner OH groups, respectively. Three
vibrations at 1105, 1034 and 1010 cm
—1
represent Si-O
stretching modes of tetrahedral sheets. Bending vibrations of
Si-O-Al a Si-O-Si are located at 539 and 471 cm
—1
, respec-
tively (Fig. 7c). The OH and Si-O absorption bands of mica
type mineral are overlapped by more intense bands of kaolin-
ite. A characteristic doublet at 798 and 779 cm
—1
confirms the
presence of quartz.
The NIR spectrum of VP shows bands corresponding to the
overtone 2
OH
and combination ( + )
OH
modes of the funda-
mental vibrations of OH groups (Fig. 7a). The 2
OH
band near
7068 cm
—1
belongs to vibrations of the inner OH groups, while
the less intense band at 7171 cm
—1
is due to 2
OH
overtone of
inner-surface OH groups. The presence of water molecules in
the sample is confirmed by the ( + )
H2O
band at 5225 cm
—1
.
This band is hardly recognized in the spectra of kaolins with
high kaolinite content due to very low amount of water ad-
sorbed on the particle edges (Pentrák et al. 2009). The combi-
nation bands of AlAlOH groups occur at 4622 and 4528 cm
—1
(Fig. 7a).
tion of mullite (Brindley & Nakahira
1959; Slaughter & Keller 1959; Bu-
lens & Delmon 1977). Guggenheim
& Koster van Groos (2001) reported
that the clay mineral standards KGa-1b
(well-ordered) and KGa-2 (less-or-
dered) both containing ~ 96 % kaolin-
ite (Chipera & Bish 2001) showed
dehydroxylation maxima at 518 and
513 °C, respectively. Similarly, the
exothermic maxima were found at
993 °C for KGa-1b and 984 °C for
KGa-2, which is just above and be-
low the 986 °C found for VP kaolin.
These small differences can, at least
partly, also be due to non-equal sam-
ple preparation and different instru-
ments used. The admixtures present
in VP kaolin ( ~ 40 mass %) could
have affected its thermal stability.
IR spectroscopy. Further informa-
tion on the chemical and structural
composition of VP kaolin was ob-
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Acid dissolution
Structural changes of VP kaolin dissolved in HCl were
monitored by XRD (Fig. 8). The intensities of the basal dif-
fractions of present phyllosilicates decreased gradually pro-
portionally to time of dissolution up to 12 hours (Fig. 8a—d).
More profound changes were observed after longer dissolu-
tion times. Treatment for 18 hours caused almost total de-
struction of mica’s structure, while the diffractions of
kaolinite were still clearly visible (Fig. 8e).
Only some traces of kaolinite and mica type mineral can
be detected after 36 hours of acid treatment. On the contrary,
the resistance of quartz against high molar hydrochloric acid
is well-documented mainly by absence of changes in the in-
tensities of diffraction maxima at 26.6° 2 (3.34 Å, Fig. 8f).
A similar trend in crystallite size reduction was determined
by analytical profile fitting of both, kaolinite and dioctahedral
mica, 001 peaks and calculation based on the Scherrer equa-
tion (Table 3). The crystallite size of the longest treated dio-
ctahedral micas was reduced to less than 15 % of those in the
acid-untreated sample. Kaolinite was confirmed as the more
stable phase; only less than 50 % reduction of crystallite size
was determined in the most extensively dissolved material. The
measured mean crystallite size of the untreated VP kaolinite is
more than twice as large as the mean thickness of VP kaolinite
and of other Slovak kaolinites determined by the BWA tech-
nique (Šucha et al. 1999). This discrepancy is caused by differ-
ent approach to the calculation of the mean values. The integral
breadth methods, applied in this study, use volume weighted
column heights, in contrast to the BWA analysis using area
weighted values (Klug & Alexander 1974; Drits et al. 1998).
Figure 9 shows dissolution of Al, Fe and Si from VP sam-
ples. The amount of individual elements remaining in the
solid reaction product is plotted vs. time of dissolution. Be-
Time of acid treatment
(hours)
Dioctahedral mica 001
Crystallite size (nm)
Kaolinite 001
Crystallite size (nm)
0
80.7
± 9.3
19.0
± 0.4
4
61.7
± 3.9
17.7
± 0.2
8
64.9
± 4.5
17.1
± 0.3
12
58.5
± 4.2
16.3
± 0.4
18
27.1
± 3.0
15.2
± 0.4
36
12.1
± 1.2
10.3
± 0.5
Table 3: Reduction of crystallite size of kaolinite and dioctahedral
mica upon acid dissolution as determined by profile fitting followed
by crystallite size calculation using Scherrer equation.
Fig. 8. XRD patterns of untreated (a) VP kaolin and treated in 6 mol · dm
—3
HCl at 95 °C
for 4 (b), 8 (c), 12 (d), 18 (e) and 36 h (f).
Fig. 9. Dissolution of Si, Al and Fe from VP kaolin in 6 mol · dm
—3
HCl at 95 °C.
cause VP kaolin contains besides kaolin-
ite also other clay and non-clay minerals
more or less soluble in HCl, the resulting
acid dissolution (AD) curves represent the
sum of the individual elements dissolved
from all minerals present. As expected,
the release of Si atoms into the solution
was minor due to formation of a protonated
amorphous silica phase in the solid reac-
tion product (Tkáč et al. 1994; Madejová et
al. 2009; Pentrák et al. 2009).
The dissolution curve for Al shows that
about 25 % of total Al is dissolved from
VP kaolin after 4 hours; while the AD
curve for Fe indicates about 50 % of total
Fe released, implying that iron is bound in
a phase more soluble in HCl than kaolinite.
Higher extent of Fe release than that of Al
was observed also after 12 hours of VP dis-
solution. The final solid reaction product
contains 13 % and 12 % of total Al and Fe
found in the starting material, respectively.
Pentrák et al. (2009) compared dissolu-
tion rates of two kaolins (GF, KGa-2)
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with similar chemical composition and different structural
ordering (AGFI
KGa-2
= 0.8; AGFI
GF
= 1.6) in 6 mol · dm
—3
HCl
at 95 °C. Although Fe occurred in both samples, the IR spec-
tra confirmed the presence of Fe in the octahedral sheets
only for well-ordered Golden Field (GF) kaolinite. About
50 % of total Al and Fe remained undissolved after 36 hours
of treatment of the well-ordered GF, in contrast to less-or-
dered KGa-2, for which only 16 % of Al and Fe resisted the
dissolution process. It follows that a higher level of structural
ordering of GF kaolinite increases its stability against the
acid attack. Hradil et al. (2002) also described the same re-
sults. As both the HI and AGFI indices confirm, the mineral
in VP kaolin is a middle-ordered kaolinite. The AD curves of
VP kaolin, however, show an even larger extent of decompo-
sition after 36 hours in HCl than less-ordered KGa-2, dis-
solved under the same conditions (Pentrák et al. 2009). The
presence of more soluble minerals (e.g. mica type minerals)
than kaolinite accelerates the dissolution of VP kaolin.
Useful information on the extent of VP kaolin dissolution
provides IR spectroscopy in both MIR (Fig. 10) and NIR
(Fig. 11) regions. The changes observed in the Si-O stretching
and bending regions reflect the transformation of the layered
structure into a three-dimensional framework. Intensities of
the Si-O stretching bands at 1034 and 1010 cm
—1
decrease
upon acid treatment and after 36 hours of dissolution they are
hardly distinguishable. Simultaneous appearance of the bands
at 1105 and 800 cm
—1
indicates formation of an amorphous
SiO
2
phase in the solid reaction product (Fig. 10).
Gradual release of octahedral atoms from the clay minerals
present in VP kaolin is reflected in a progressive decrease of the
intensities of the OH stretching bands in the 4000—3000 cm
—1
region and the AlAlOH bending bands at 936 and 913 cm
—1
.
Fig. 11. NIR spectra of untreated (a) VP kaolin and treated in
6 mol · dm
—3
HCl at 95 °C for 4 h (b), 8 h (c), 12 h (d), 18 (e) and 36 h (f).
Fig. 10. MIR spectra of untreated (a) VP kaolin and treated in 6 mol · dm
—3
HCl
at 95 °C for 4 h (b), 8 h (c), 12 h (d), 18 (e) and 36 h (f).
Liberation of Al atoms into HCl solution is also confirmed
by decreasing intensity of the Al-O-Si band at 539 cm
—1
(Fig. 10d). Although the absorption bands of amorphous silica
at 1100, 800 and 470 cm
—1
dominate in the MIR spectrum of
VP after 36 hours of dissolution in HCl, clearly resolved
bands of kaolinite prove the considerable stability of this clay
mineral. This is in agreement with the Al AD
curve indicating that about 13 % of total Al re-
mains in the solid reaction product (Fig. 10f).
Structural destruction of VP kaolin in HCl can
also be seen in the NIR spectra (Fig. 11). Signifi-
cant reduction in the intensities of the structural
OH overtones at 7171 and 7068
cm
—1
and OH
combination modes near 4622 and 4528
cm
—1
starts after 8 hours of acid treatment. In spite of
substantial decrease in the amount of AlAlOH
groups with prolonged time of dissolution, com-
plex OH overtone and combination bands can be
observed even in the NIR spectrum of VP kaolin
treated for 36 hours (Fig.
11f).
The appearance of the 2
Si—OH
overtone at
7315
cm
—1
after 4 hours of acid treatment con-
firms partial protonization of Si-O bonds
(Fig.
11b). Enhancing intensity with prolonged
time of treatment indicates an increasing amount
of SiOH groups. Decomposition of VP kaolin in
HCl also influences the adsorption of water on
clay mineral surfaces. The combination band of
water molecules ( + )
H2O
is seen near 5225
cm
—1
in the NIR spectrum of untreated VP kaolin.
Upon acid treatment, the position of the band is
shifted to ~ 5266 cm
—1
, namely to the same posi-
tion as observed in the NIR spectra of extensively
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acid-decomposed smectites and illites (Madejová et al. 2009).
The shift of the water band reflects different strength of
H-bonds between water molecules and acid-untreated clay
minerals and between H
2
O and amorphous silica, created
upon clay minerals dissolution. Moreover, the final position
of the ( + )
H2O
band confirms, like all bands observed in the
MIR and NIR spectra of the 36 hours treated VP, that disso-
lution of kaolinite results in the same reaction product as that
of other clay minerals.
Conclusions
The less than 45 µm fraction of kaolin sand from Vyšný
Petrovec deposit in Slovakia contains about 60 % of medium-
ordered kaolinite, 32 % of dioctahedral mica type minerals
and about 9 % of non-clay minerals, mainly quartz. However,
the stability of this kaolin in strongly acidic environment is
lower than that of less-ordered KGa-2 kaolinite. Chemical
analysis, XRD and IR spectroscopy confirm almost complete
decomposition of the clay minerals present in the acid-un-
treated VP kaolin upon a 36 hours treatment in 6 mol · dm
—3
HCl at 95 °C. The small-grain size of the middle-ordered ka-
olinite and the presence of accessory minerals (illite, sider-
ite), more soluble than kaolinite, are responsible for the
lower stability of Vyšný Petrovec kaolin in HCl than pure
kaolinite samples under the same conditions.
Acknowledgments: The financial support of the Slovak
Grant Agency VEGA (Grant 2/0183/09) and Slovak Research
and Development Agency (Grant APVV-VVCE-0033-07)
are highly appreciated. We express gratitude to Professor
V.N. Sokolov (Lomonosov Moscow State University) for his
excellent SEM measurements and Professor I. Kraus (Come-
nius University, Bratislava) for his willingness to share his
knowledge on kaolins.
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